33 Coupe Paint 31        11/20/05

The area that has been fixed looks funny but the good news is that it works much better now. That little extra clearance was what I needed and I didn't see any other way too fix it but to do it this way. That's the good news, the bad new is my luck ran out again at this point.
 

 

 

Now that the door panel was fixed, a new problem came up. When I had all my upholstery in before paint, I had attached my wind lace (a few months ago) by tucking it behind all the panels that it came in contact with just to get an idea of how everything was going to fit. I did some rough cut-and-fit with the wind lace at that time but now I have it all glued in place. With the door panel on the door and the door closed, the wind lace and door panel come together very good for a nice tight fit. This is what you want between the two pieces, so that's a good thing. The bad thing is that because of this great fit. the door wants to open and close a little harder than before, (even with the fix I did at the bottom). That's no big deal because a good close fit means not as much wind noise but what doesn't work again is the keyless entry. I guess I could ALWAYS leave the window down so I could use the door handle on the inside to open the doors. Or I could find out how too fix it. 

I took the door panels off and started looking at the mechanism that opens the doors. After looking and thinking about it, I found the problem. My solenoids weren't strong enough to over come the tighter fit between the wind lace and door panels. This new tight fit of mine was causing a little too much outward-pressure on the door latches and now they wouldn't open like they use too. 

If you remember awhile back, I had made some pieces to help with the leverage of the door latches for this very reason but this still wasn't enough to open them now. What you see below is the added piece I made some time ago and I thought that if this method worked before, it should work again. What I plan too do is make some longer ones for even more leverage.
 

 

 

Here you can see the longer piece that I made too replace the shorter one. I made it about 3/4" longer than the older one in hopes that it will solve my problem. I really don't see how it couldn't work better so I installed it and tried it. Well there's more good news and bad news. The good news is that this method worked just fine on the passenger door......but not on the drivers side. Now how could that be?
 

 

 

After replacing the door panel on the passenger door, I started in on the drivers side. What I discovered was that the solenoid was not at the correct angle to operate the linkage that went to the latch. When I hit the button to open the door, everything moved but not as smooth as the passenger side. The two pieces of linkage (one from the solenoid and the one for the door latch) seemed too bind-up which was taking away from the power needed to operate the latch. What I did was relocate the solenoid a few degrees. I took out two of the three screws that hold the solenoid in place and then used my Dremel to slot those holes in my door skin. This would end up giving me a straighter shot at the new location of my extended latch piece. I didn't do a very good job at doing the slotting because it was a guess where the new hole locations would end up. 

After trying the new location of my solenoid, it still didn't open the door. Now how could that possibly be? I had done everything that I could think of to gain mechanical advantage with the limited space that had to work with (the new arm was right next too the window track or I would have made it longer) and it still wouldn't work. 
 

 

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