33 Coupe Last Details 6       
4/10/04 
  
  
    
      This is a close-up of the adapter that
        is used to clamp to the linkage. The larger diameter rod is the one
        that came with the car and the smaller one is what came with the
        kit. It's hard to see here but the larger rod had to be ground down to
        fit the adapter over it because the adapter is made to have the rod
        slide through it from the top down, not straight-in like I did. The existing
        linkage had an "S" shape bend on both ends so I wasn't able to slide
        it through the adapter which is why I made the flats on the larger rod.
        The adapter has a solid hole for the smaller rod but is open on the larger one.
        The larger hole is 3/4 round so the rod won't come out which is why I
        had to grind the flats on the linkage. 
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      After all the adjusting and playing
        around with the position of the linkage as much as I could, the doors
        wouldn't open. Turns out the actuators weren't strong enough to do the
        work needed. I called Rocky Hinge Inc. and asked them for an answer to
        my problem. He said that they had some new ones that were stronger (by
        only two pounds) and he would send them out to for nothing, free, no
        cost, nadda!! After receiving them, I checked to see if they had the
        same bolt pattern, which they did so I screwed them in and gave'm a try.
        No luck, which is kinda what I expected. I didn't want to send these
        back so I decided to fix it myself. Now because the actuators needed to
        be stronger, how about if they did the same work but was easier for them
        to do the work! What you see below is my door latch that gets held in
        with three 5/16 bolts. Notice the bracket that's on left side that has
        two holes in it. The hole on the bottom doesn't get used but the left
        hole is where the door linkage is attached too. What I needed was a way
        to increase the leverage to this latch to open it with my
        actuators.  
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      Here is what I came up with which is a
        small piece of steel that works as a longer lever. The difference from
        the existing hole to the new one is 3/4" of an inch but that's all
        it took to make the doors open. I used 1/4" bolts and lock-nuts to
        hold the new piece in place so it shouldn't rattle loose. After
        determining that this was going to work, I made another one for the
        other door and bolted them back up. The doors work fine now so let's get
        started on the trunk.  
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      Here is what I'm going to use to
        remotely open the trunk, again made by Rocky Hinge Inc. This time there
        is a solenoid in place of an actuator. This is a two wire hook-up just
        like the doors are but this solenoid only had one mode,
        "pull". It comes with a fuse but I won't be using it because I
        already have the hot side fused when I ran the wires to the rear of the
        car. 
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