Art Project   1                                             01-2019

 

As most of you know, I love making things. And it really doesn't matter what it is, as long as I'm keeping busy is what really matters. Well, this time around I'll be making more of and 'Art Project' than anything else. However, there will be one item that will require some machining, along with making sure those dimensions come out right. But other than that, this should be a fun project to make that won't require any close tolerance work.

The idea for this art project comes from my daughter, Tracey. She sent me a picture about six months ago without any words next to it. However, it looked really cool however, I don't know where she found it or where it came from. But now that I have some extra time on my hands with the holydays behind me, I decided to make it now.

What you see below are mostly motorcycle parts, which also came from Tracey when she worked at a motorcycle shop in Arizona. She quit there in November, 2018 because she was moving, but was able to acquire some old scrap parts before she left there. I have many more parts that she gave me, and even made a lamp for her with some of them, but these parts in particular will be used for this project, along with a few other parts that I'll have to buy or make or find in some of my old junk, they will all get welded together.

So.....what exactly am I going to make? To answer that question I'll let you decide because if I do my part, you'll know right away. But if I don't do a good job, then who knows what it might look like.
 

 

 

Let's Do Some Bending

 

The first thing I needed to do was find out how large this project will be. In other words, the scale of the project. What I mean is, I don't have any idea how large 'anything' really is because all I have to work with is a picture. And after printing the picture out, I need to come up with a 'constant' that will work for me. What do I mean by 'constant'? This constant will be a number that I'll use to multiply with when I'm measuring the picture. And to measure the picture, I'll just use my 6" or 12" metal scale (a ruler to those who don't know what a scale is). Once I have a number that works for me, that will determine how large each piece will be. Simple right? Well.... let's see what happens...

What you see below is a piece of welding rod that I've bent into the shape that I'll be working with. As you can see, it will be almost two feet long. Now this will be one of the few pieces that I'll be buying because I didn't have anything close.
 

 

 

I started thinking about what I needed and I decided on some 3/8" diameter tubing, which will be in place of the welding rod. This tubing will have all kinds of stuff welded to it, ranging from very thick gears or bearings to some smaller parts that are much thinner. With that in mind, I bought this tubing with a wall thickness of .065" (just over 1/16). This should work good for the welding part but will be a little harder to bend. However, I'm using mild steel here so it shouldn't be that hard to work with.
 

 

 

I marked a spot on the tubing and used my bench vise to make my first bend with. I know it doesn't match the welding rod exactly but it should work out just fine.
 

 

 

To help me do some of the bending, I'll be using my small 3-in 1 tubing bender that I bought when I was building my 33 Ford. This bender can handle 1/4, 5/16 and 3/8 diameter tubing, and was the deciding factor in determining my 'constant' for this project. Once I dug this out of my toolbox and saw the largest diameter it could handle, that's when everything fell into place for me.
 

 

 

I placed my tubing bender in my bench vise and slowly bent this large radius. Nice and slow is the way to go here, just a little at a time making sure to keep the first bend lined up with one I'm working with now.
 

 

 

This scrap piece of aluminum and my milling machine vise worked out great for this bend.
 

 

 

After a short time I had this piece of 3/8" tubing about the same shape as my pattern. This went easier than I first though it would.
 

 

 

I wanted this end to gradually get thinner so I used my hammer and the back of my bench vise (the little anvil portion) to produce this thin shape. Also notice I cut the tubing at the red mark. I did this with a hacksaw. This all went nice and quick.
 

 

 

I'm getting ready to make a steel plate that will have a few smaller items welded to it. I'm making a template out of cardboard first and then I'll transfer that shape onto a piece of steel. And then I'll weld the plate to the tubing.
 

 

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