Book Case  2                                                5-2025

 

Working With Wood Continued

 

Here is what it looks like after sanding. Now it's time to add some fasteners.
 

 

 

I used my pocket hole jig to drill five holes on each board.
 

 

 

This is the bottom and all the screws will be hidden. However, the top piece will be easier to see but the books should hide most of them.
 

 

 

Here is what it looks like so far. I'll be adding some trim pieces to the front later on.
 

 

 

Now it's time to add some plywood to the back. I'm using some 1/4" thick plywood for this and I've got it clamped in place while I layout some pencil lines.
 

 

 

Remember earlier that my plywood was cupped, well I wanted to make sure the carcass was square and parallel. To make that happen, I used one of my parallel clamps, reversed the jaws and clamped it in place. Now this worked great for the front, but the back still had a problem. To remedy that, I used a 2 X 4 and a machinist jack to force the backside of the carcass to where I needed it.
 

 

 

A close-up of the jack. It's unfortunate that I had to do this but it worked great.
 

 

 

I laid out some center lines and then used a pilot drill for some number 8 screws. Then I used a countersink for the flathead screws and drove them all in.
 

 

 

Here I'm putting in some 1/4" holes that are 1 1/4" apart so the shelves are adjustable.
 

 

 

A quick deburr with a hand held collet chuck holding a small countersink.
 

 

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