Sprinkler Valve Cage  2                                                2-2024

 

Working With Steel Continued

 

The end pieces will need to be about 1/2" shorter than the others because of the bends on each end (arrow).
 

 

 

Only one end needed to be cut on the L pieces, which went fast.
 

 

 

I'm using a piece of round bar clamped to the cage to get the proper location for the end pieces (arrows). Once I had my end piece in the right spot I nailed it in place. After both end pieces were welded, I cut 12 side pieces (which are straight) and welded those three inches apart as well.
 

 

 

Here I'm machining some 1/8" stainless steel that will be used as clamps to hold the cage to the house.
 

 

 

These are simple toe-clamps that should work pretty good for this. The small piece is 3/8" long, matching the round bar diameter.
 

 

 

Here they are welded and now I just need to add a clearance hole for some 1/4" bolts.
 

 

 

I did a test fit with the cage and need to add about 3 1/2" to the bottom because the ground is uneven. Here I'm bending two more pieces that will help level the cage.
 

 

 

These pieces didn't take long and should work nicely. Also, these two pieces will be buried in the sand and won't show.
 

 

 

Now it's time to add a protective coating to the bare steel. I happen to have the primer and clear already but I wanted the color to be glossy so I bought some black paint.
 

 

 

Here is my paint booth. It was a windy day which is why there are so many smaller pieces of wood holding the trap down.
 

 

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